Machine

We have been a leader for over 35 years with considerable expertise in designing and engineering systems for the manufacture of Ointment and Creams. Our systems are fully optimized for delivering the best performance with reduced life-cycle cost. Our systems are designed for optimization of key resources and designed with features that include;

• Flexible process parameters setting
• Variable shear force adjustment
• Fully contained processing system

KEY FEATURES

• The easy-to-use mixer control package can incorporate process parameters storage for simple and fast set-up
• Heating / cooling and insulated jackets with temperature control and safety equipment
• Semi Contra Rotary agitator with open slot scraper design
• Short loop product re-circulation for smaller batch sizes
• Hydraulic lifting on manufacturing vessel top dish to facilitate product recovery
• Separate pre-mix vessels for wax and water phase
• Process piping with transfer panel design for automated plants
• Cleaning-in-place cycles with dosing systems
• In-line high shear mixer options

VESSEL DESIGN

• Extensive research & development has produced the best combination of vessel and agitation system, offering high productivity, quality and yield
• Low relative batch size
• Conical design and proven geometric ratios ensure optimum product flow
• All surfaces angled to ensure ease of cleaning during CIP operations

INTEGRATED VACUUM SYSTEMS

• Fully controllable to permit variation of vacuum levels according to the process phase
• Vacuum line can be fully flushed for sanitation purposes

USER FRIENDLY INTERFACE

• The easy-to-use mixer control package can incorporate process parameters storage for simple and fast set-up
• PLC based, with touch screen MMI and SCADA packages
• Choice of packages to suit application requirements
• Flexible configuration

CAPACITY

• 5 – 20,000 Kgs.

PERFECTED, OPTIMIZED, CUSTOMIZED

We provide customized, end to end solutions for liquid oral plants that are fully automated with SCADA controls or semi-automated as required. Our plants are designed with the highest quality of fabrication standards using the best components and instruments. They are also fully optimized for delivering the best performance with reduced life-cycle cost.

PROCESS EQUIPMENTS

• Material handling and transfer
• Sugar syrup preparation
• Sugar syrup pre-filtration
• Solution preparation
• Solution storage
• Platform structure
• Transfer panels
• CIP Systems
• Plant automation
• API mixing

STORAGE SYSTEMS

• Raw material storage
• Inverted sugar storage
• Liquid glucose storage
• Glycerine storage

KEY FEATURES, OUR PRODUCTS AND SERVICES

• Design of process, equipments and transfer piping
• Transfer systems for sugar through vacuum system
• Sugar preparation system with jacketed, insulated and cladded vessel with bottom entry propeller mixer for vigorous mixing
• n-line high shear mixer for suspensions

Process vessels rated for vacuum

• EHEDG / 3A approved twin lobe pumps
• Electrically heat traced, insulated transfer lines of liquid glucose
• Back-washable stainless steel sintered filter for filtration
• Sanitary piping systems with butterfly valves
• Stainless steel operating platform with staircase and railing
• 21 CFR Part 11 compliant PLC / SCADA based automation system
• Automated CIP system
• Highly experienced team for installation and validation support

CAPACITY

• 50 – 30,000 Litres.
  AdamBrochure

Our integrated skids are a fully integrated end to end solutions,seamlessly integrating to cater to your aseptic process fluid handlingapplications. They are ideal for handling medium to high capacities.They can be customized and optimized to suit your requirements. The systems design ensures 100% cleanability.

DESIGN, ENGINEERING, AUTOMATION

The systems are designed and engineered at our design centre with experienced and highly qualified design team. The systems are built in the latest simulation and CAD sožware and visualized in 3D before being approved for manufacturing. All the equipments are fully integrated to perform as a single system with high quality and reliable automation. They are programmed in accordance with S88 and automated in accordance with GAMP 5 standards and are 21 CFR part 11 compliant.

TESTING & FACTORY ACCEPTANCE TEST (FAT)

All systems are tested at our dedicated FAT testing area that are fully equipped with all required utilities. High quality testing instruments ensure the systems work fine under the designed conditions. Our QA team ensures complete documentation that are required before and

during the FAT.

KEY FEATURES

• Designed as per US FDA / cGMP / ASME/ PED/ compliance withASME – BPE norms

• 21 CFR part 11 compliant, fully automated PLC controlled touchscreen HMI

• Bottom mounted magnetic mixers with options for low / medium /high shear applications Flush bottom outlet valve with sampling / sterilization

configurations

• Sterile flange connections of top dish / side ports to enhance CIP /SIP operations

• pH, temperature, conductivity, DO sensing through sanitary port onvessel shell

• Load cell for weight measurement / Level sensors for level

measurements

• Block valves for dead leg compliance and compactness
• Components and instruments from reputed international vendors
• Interconnected product piping through sampling systems and

pumps with filtration skids

WHY SUPER SKIDS?

The cost of bringing drugs to the market has gone up significantly.“High, Early” sales and marketing strategies are becoming a must considering the risks and the stakes involved. Advanced methods of facility creation have to be adopted. The time frame from ‘Permit to Qualification’ has become very critical. Modular construction is
more a necessity than an option. When the rewards for setting up the

validated production facility in very short time is big and the stakes of

being late are high, Super skids is the answer.

Our professional and experienced engineers apply best practices and

knowledge that is in sync with your plant design, implementation

and commissioning strategies. This allows your project cost, project

schedules and project performance outcomes to be more predictable

and get the plant ready for production at the shortest possible time.

WHAT ARE SUPER SKIDS?

Super skids are fully integrated plant assembled and tested at our

facility and shipped in assembled condition to your facility. This

drastically reduces your project TAT ( Turn Around Time ), including

the time for system validation. Our spacious manufacturing facility

allows us to build fully integrated very large sized systems (Super

skids) that are shipped directly to the project site and installed as

fully integrated plant thereby reducing the overall project execution

time.

KEY ADVANTAGES

• Ship as single integrated plant without the need for dis-assembly

and re-assembly at site

• Fully skid mounted, compact

• Modular construction

• Faster delivery

• Faster installation and validation

• Fully tested at our factory (FAT)

• Reduced project turn around time (TAT)

CAPACITY

5 – 30,000 Litres.

• PORTABILITY, CONVENIENCE, COST EFFECTIVENESS WITH UNCOMPROMISED DESIGN SPECIFICATION

  Our mobile skids are engineered, designed for e‰icient mixing and blending operations and can be moved around from one area to another.

  They can be custom optimized to suit your specific requirement of mixing and blending. They are compact, skid mounted and portable.

  They are cost-e‰ective and ideal for mixing and blending of aseptic liquids of smaller capacities.

  ADVANTAGES

  • F ast and easy installation
  • Portable and compact
  • He ating / Cooling options
  • SIP / CIP / DIP options
  • Full / Semi automated operation
  • Capacities : 5 to 500 Litres

• KEY FEATURES

  • Bottom mounted magnetic mixers with options for low / medium /

• high shear applications

  • Flush bottom outlet valve with sampling / sterilization

• configurations

  • Sterile flange connections of top dish / side ports to enhance CIP /

• SIP operations

  • pH, temperature, conductivity, DO sensing through sanitary port on

• the vessel shell

  • Load cell for weight measurement / Level sensors for level

• measurements

  • 21 CFR part 11 compliant automated system

The GansCoater® is the world’s leading tablet coating system—designed, manufactured and supported to deliver results
of the highest quality, efficiency and reliability. With over 1,200 current installations, The GansCoater® is trusted by leading
pharmaceutical manufacturers for critical applications in plants stringently regulated by the world’s leading authorities.
You can count on The GansCoater® to perform reliably and consistently
—delivering the highest ROI and the industry’s most outstanding value over time.

Gansons Strip Packing Machine packs a wide range of products into easily dispensable strips with economy and speed. It handles a wide variety of products such as coated and un-coated tablets of different sizes/shapes, hard and soft gelatin capsules, confectionary products including lozenges, toffees and chewing gum as well as electronic devices, among others.

It has a capacity between 500 units/minute to 2,500 units/minute. Models from 2 tracks to 20 tracks are available. Strip packing machines include value added features such as no-fill / no-foil detection systems and photo print registration systems.

Gansons Sifter enables the efficient removal of extraneous foreign matter, oversized particles,
agglomerates or fines generated during processing to precisely produce a high quality product of
desired particle size range. The robust design minimizes chances of metal shedding and product
contamination.

Gansons Planetary Mixer mixes, emulsifies, blends, deaerates and distributes a wide variety of materials of different viscosities, textures and sizes. It can be used as a single pot processor in the production of materials ranging from cosmetic gels to toothpastes. It performs particularly well while handling high viscosity materials that are difficult to mix. Its main features are:

• Optional addition of high-speed homogenizer
• Provision for steam heating and cooling
• Easy retraction of mixing bowl for rapid and

convenient cleaning

• Capability for vacuum applications